Ceramic Saddles
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Ceramic Saddles
Ideally, ceramic saddles are used to ensure efficient mass transfer and low-pressure drop. They are also good for distillation especially when one is working with acids. they are made from the porcelain chemical and therefore, have a high resistance to all acids.
Ceramic saddles are typically shaped like small saddles, hence the name. They have a curved shape with multiple internal and external surfaces. This shape provides a large surface area for contact between the vapor and liquid phases.
Ceramic saddles are a crucial component in various industrial applications, offering exceptional performance and durability. These specialized products are designed to provide optimal support in environments where chemical resistance, thermal stability, and mechanical strength are essential. With advanced manufacturing techniques, ceramic saddles deliver unmatched performance, making them ideal for a range of industries.
Applications
Ceramic saddles are commonly used in industries such as petrochemical, chemical, and pharmaceutical manufacturing. They are employed in processes like distillation, absorption, and stripping to facilitate the separation and purification of different chemical compounds
| Size MM (Nominal) | 12 mm | 19 mm | 25 mm | 38 mm | 50 mm |
|---|---|---|---|---|---|
| A | on request | 26 ± 2.6 | 34 ± 3 | 51 ± 3 | 68 ± 4 |
| B | on request | 18 ± 1.8 | 24 ± 2 | 35 ± 2 | 47 ± 2.8 |
| C | on request | 13 ± 1.3 | 17 ± 2 | 25.5 ± 2 | 34 ± 3 |
| D | on request | 10.5 ± 1 | 14 ± 1 | 22 ± 1 | 30 ± 1.8 |
| E | on request | 2.5 ± 0.25 | 3.5 ± 0.5 | 4.5 ± 0.5 | 6 ± 1 |
| Quantity (Aprx ±10%) Nos. per cubic meter | on request | 162500 | 70000 | 21000 | 9300 |
| Weight (Aprx ±10%) Kg per cubic meter | on request | 593 | 586 | 594 | 560 |
| % Free space (Aprx) | on request | 71 | 77 | 80 | 79 |
| Contact surface M²/M³ (Aprx) | on request | 239 | 199 | 139 | 108 |
| Relative efficiency M²/M³ free space | on request | 337 | 258 | 174 | 137 |
| Relative scrubbing capacity M²/M³ free space | on request | 170 | 153 | 111 | 85 |
| Packing Factor | on request | 110 | 98 | 52 | 40 |
Advantages of Using Ceramic Saddles
Ceramic saddles offer several benefits that contribute to their widespread use across industries:
Enhanced Durability: Ceramic saddles are highly resistant to wear, corrosion, and high temperatures, ensuring a long service life.
Superior Chemical Resistance: They withstand aggressive chemicals and harsh environments, maintaining structural integrity in demanding conditions.
Low Maintenance: Their durable construction minimizes the need for frequent replacements or repairs.
Improved Efficiency: Ceramic saddles help optimize flow rates and reduce energy consumption in various applications.
Applications and Uses of Ceramic Saddles
Ceramic saddles are widely used in diverse industries due to their versatility and performance:
Chemical Industry: For handling aggressive chemicals and acids.
Oil & Gas: In pipelines, separators, and reactors where thermal stability is required.
Water Treatment: In filtration systems and water purification processes.
Power Plants: For applications requiring high resistance to heat and mechanical stress
Why Choose MBC Tower Ceramic Saddles
At MBC Tower, we provide high-quality ceramic saddles that meet the most demanding industrial needs. Our products are designed to deliver superior performance, ensuring your systems operate efficiently and reliably. With a focus on innovation and customer satisfaction, we strive to exceed industry standards.
Why Choose Us
Choosing MBC Tower for ceramic saddles ensures you receive:
Exceptional Quality: Made with precision using the best materials available.
Tailored Solutions: Custom designs to meet specific project requirements.
Customer-Centric Service: Dedicated support and guidance through the entire process.
Industry Expertise: Years of experience and a deep understanding of industrial needs. Experience unmatched performance with MBC Tower ceramic saddles.
FAQ'S
What are Ceramic Saddles?
What materials are used in Madhya Bharat Ceramic Saddles?
What are the advantages of using Ceramic Saddles over traditional materials?
Ceramic saddles provide multiple benefits, such as excellent electrical insulation, high resistance to corrosion and weathering, minimal maintenance needs, and an extended lifespan.
Can Ceramic Saddles be customized to meet specific requirements?
How should Ceramic Saddles be installed and maintained?
Proper installation and upkeep are essential to maximize the lifespan and efficiency of our Ceramic Saddles. Our team is available to offer comprehensive installation instructions and maintenance advice tailored to your project.
Are Madhya Bharat Ceramic Saddles environmentally friendly?
Our Ceramic Saddles offer an environmentally friendly option, crafted from natural ceramic materials and free from harmful chemicals or substances.
