High strength and uniform shape. Cecebe HP packing is made through a slip casting process which produces saddles of uniform shape within a narrow range of size tolerance high strength and uniform shape. Cecebe HP packing is made through a slip casting process which produces saddles of uniform shape within a narrow range of size tolerances. High-quality clay of specially formulated chemical composition and controlled grain size distribution is used resulting in a saddle with very high crush strength and very low porosity
Madhya Bharat Ceramics is a trusted manufacturer and supplier of Cecebe HP Porcelain Saddles in Mandsaur, India. We produce precision-engineered ceramic saddle packing media designed to meet the demands of absorption, distillation, scrubbing, and stripping operations across industries. Our saddles are manufactured using high-grade porcelain, fired at controlled temperatures to ensure dimensional consistency and structural strength. Whether you need standard sizes or bulk export orders, our team provides complete technical support from selection to dispatch.
Cecebe HP Porcelain Saddles are a type of random packing media used inside industrial process columns and towers. Their saddle shape creates a large surface area within a packed bed, which improves contact between gas and liquid streams. This makes them effective for mass transfer operations such as absorption, distillation, and chemical scrubbing.
The saddles are manufactured from high-purity porcelain, which gives them strong resistance to acids, alkalis, and high temperatures. They are available in multiple sizes, typically ranging from 12mm to 75mm, to suit different column diameters and process requirements.
These saddles are suitable for any industry that operates packed columns or towers in their process systems. Chemical plants, fertiliser units, petrochemical refineries, pharmaceutical manufacturers, and effluent treatment facilities all commonly use ceramic saddle packing in their operations.
Choosing the wrong packing media leads to higher pressure drop, reduced efficiency, and frequent replacements. High-quality Cecebe HP porcelain saddles for tower packing ensure your columns run at design efficiency for longer periods, reducing maintenance costs and process interruptions.
Cecebe HP Porcelain Saddles are commonly used in various industrial applications, particularly in the chemical, petrochemical, and pharmaceutical industries. They are employed in processes such as distillation, absorption, and stripping to facilitate the separation, purification, or reaction of different chemical compounds.
1. Excellent Chemical & Corrosion Resistance Manufactured from high-grade porcelain, these saddles withstand exposure to sulphuric acid, hydrochloric acid, nitric acid, and most organic solvents. They are ideal for corrosive process environments where plastic or metal packing would degrade quickly.
2. High Thermal Stability Cecebe HP Saddles maintain full structural integrity at elevated temperatures. They do not soften, deform, or release contaminants under heat, making them reliable for high-temperature distillation and absorption processes.
3. Large Effective Surface Area The saddle geometry delivers more surface area per unit volume compared to many other random packing shapes. This enhances gas-liquid contact and improves mass transfer efficiency within the same column volume.
4. Low Pressure Drop The open saddle structure allows gas to flow through the packed bed with minimal resistance. This reduces energy consumption for blowers and compressors, directly lowering operating costs.
5. Long Service Life Because porcelain resists both chemical attack and physical abrasion, Cecebe HP Saddles last significantly longer than alternative packing materials in demanding environments — resulting in fewer replacements and lower lifecycle costs.
6. Consistent Dimensional Quality Each batch is manufactured under controlled conditions and tested for dimensional accuracy, crush strength, and acid resistance. Consistent saddle dimensions ensure uniform packing density in your column, which directly affects overall column performance.
7. Electrical Insulation & Safety With excellent electrical insulation properties, these saddles ensure a safer working environment in operational settings where electrical hazards may be a concern.
8. Minimal Maintenance Due to their high-quality construction and material durability, Cecebe HP Saddles require minimal maintenance, saving both time and operational cost over the product’s lifespan.
9. Full Documentation Available Every supply from Madhya Bharat Ceramics includes a Material Test Certificate (MTC), Certificate of Analysis (CoA), and Safety Data Sheet (SDS). This documentation supports quality audits, regulatory compliance, and project handover requirements.
Material: High-Quality Porcelain
Type: Insulating and Support Saddles
Resistance: High Corrosion and Wear Resistance
Temperature Range: Suitable for extreme temperatures
Applications: Suitable for both indoor and outdoor use in various industries
Customization: Available in different sizes and configurations to meet specific project requirements.
Cecebe HP Porcelain Saddles are used extensively in:
Electrical Power Transmission: For supporting and insulating cables and conductors in electrical power systems.
Telecommunication: In supporting aerial and underground cables for telecommunication networks.
Infrastructure Projects: Used in bridges, tunnels, and other large infrastructure projects where precision and durability are crucial.
Industrial Applications: Ideal for industrial environments requiring reliable and high-performance components for support and insulation.
Madhya Bharat Ceramics has been manufacturing industrial ceramics from Mandsaur, Madhya Pradesh for decades. Our production facility is equipped for high-volume ceramic tower packing manufacturing with consistent quality across every batch.
What makes us different:
INDUSTRIES WE SERVE
Cecebe HP Porcelain Saddles are used across a wide range of process industries:
If your industry involves a packed column or tower, our saddles are likely a fit. Contact us to discuss your specific application.
WHAT'S INCLUDED
With every order from Madhya Bharat Ceramics, you receive:
HOW IT WORKS: OUR SUPPLY PROCESS
Step 1: Share Your Requirements Contact us with your column specifications, including diameter, operating temperature, chemical service, and required saddle size. If you are unsure of the right size, our technical team will guide you based on your process parameters.
Step 2: Technical Review and Size Recommendation We review your application and confirm the appropriate saddle size and grade. For clients buying Cecebe HP porcelain saddles for distillation and absorption columns for the first time, we provide a loading density recommendation and expected performance data.
Step 3: Manufacturing and Quality Testing Your order enters production at our Mandsaur facility. All batches are kiln-fired and tested for acid resistance, compressive strength, and dimensional tolerance before packing.
Step 4: Documentation and Dispatch We prepare your Material Test Certificate, COA, packing list, and commercial invoice. Domestic orders are dispatched within 3 to 7 working days. Export orders, including full customs documentation, are ready within 10 to 15 working days.
Step 5: After-Sales Support Our technical team remains available after delivery for installation guidance, tower loading support, and any follow-up questions related to column performance.
Cecebe HP Porcelain Saddles are high-performance ceramic tower packing materials designed to improve gas-liquid contact, enhance mass transfer efficiency, and provide durability in chemical, petrochemical, and industrial processing applications.
They are widely used in distillation, absorption, and stripping processes in chemical, petrochemical, and environmental industries to improve separation efficiency and ensure stable operation in packed towers.
These saddles offer high chemical resistance, excellent thermal stability, superior mechanical strength, low pressure drop, and long service life, making them ideal for harsh industrial environments.
Industries such as chemical processing, petrochemical refining, pharmaceuticals, water treatment, and environmental engineering use these saddles for efficient separation, purification, and reaction processes in towers.
They are manufactured using high-purity porcelain with controlled composition, offering low porosity, high crush strength, and excellent resistance to corrosion, wear, and extreme temperatures.
Their unique saddle shape ensures uniform liquid distribution, minimizes channeling, and increases contact surface area, leading to higher mass transfer rates and improved process efficiency in towers.
Yes, they exhibit excellent resistance to acids, alkalis, and solvents, making them suitable for highly corrosive environments where metal or plastic packing materials may fail.
They can withstand extreme temperatures, often exceeding 1000°C, maintaining structural integrity and performance, making them suitable for high-temperature industrial and chemical processing applications.
Yes, they provide better efficiency, higher durability, improved chemical resistance, and lower maintenance compared to traditional metal or plastic packing materials used in industrial towers.
They require minimal maintenance due to their strong structure, corrosion resistance, and long lifespan, reducing operational costs and downtime in industrial processes significantly.
