Ceramic Saddles

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Ceramic Saddles

Ideally, ceramic saddles are used to ensure efficient mass transfer and low-pressure drop. They are also good for distillation especially when one is working with acids. they are made from the porcelain chemical and therefore, have a high resistance to all acids.

Ceramic saddles are typically shaped like small saddles, hence the name. They have a curved shape with multiple internal and external surfaces. This shape provides a large surface area for contact between the vapor and liquid phases.

Applications

Ceramic saddles are commonly used in industries such as petrochemical, chemical, and pharmaceutical manufacturing. They are employed in processes like distillation, absorption, and stripping to facilitate the separation and purification of different chemical compounds.

Size MM(Nominal) 12 mm 19 mm 25 mm 38 mm 50mm
A
on request 26 ± 2.6 34 ± 3 51 ± 3 68 ± 4
B
on  request 18 ± 1.8 24 ± 2 35 ± 2 47 ± 2.8
C
on  request 13 ± 1.3 17 ± 2 25.5 ± 2 34 ± 3
D
on  request 10.5 ± 1 14 ± 1 22 ± 1 30 ± 1.8
E
on  request 2.5 ± 0.25 3.5 ± 0.5 4.5 ± 0.5 6 ± 1
Quantity (Aprx ±10%) Nos. per cubic meter on  request 162500 70000 21000 9300
 Weight(Aprx±10%) Kg per cubic meter on request 593 586 594 560
 % Free space (Aprx) on request 71 77 80 79
 Contact surface M2/M3 (Aprx) on request 239 199 139 108
 Relative efiiciency M2/M3 free space  on request 337 258 174 137
 Relative scrubbing capacity M2/M3X Free space on request 170 153 111 85
 Packing Factor   110 98 52 40

Advantages of Using Ceramic Saddles

Ceramic saddles offer several benefits that contribute to their widespread use across industries:
Enhanced Durability: Ceramic saddles are highly resistant to wear, corrosion, and high temperatures, ensuring a long service life.
Superior Chemical Resistance: They withstand aggressive chemicals and harsh environments, maintaining structural integrity in demanding conditions.
Low Maintenance: Their durable construction minimizes the need for frequent replacements or repairs.
Improved Efficiency: Ceramic saddles help optimize flow rates and reduce energy consumption in various applications.

Applications and Uses of Ceramic Saddles

Ceramic saddles are widely used in diverse industries due to their versatility and performance: Chemical Industry: For handling aggressive chemicals and acids. Oil & Gas: In pipelines, separators, and reactors where thermal stability is required. Water Treatment: In filtration systems and water purification processes. Power Plants: For applications requiring high resistance to heat and mechanical stress.

Why Choose MBC Tower Ceramic Saddles

At MBC Tower, we provide high-quality ceramic saddles that meet the most demanding industrial needs. Our products are designed to deliver superior performance, ensuring your systems operate efficiently and reliably. With a focus on innovation and customer satisfaction, we strive to exceed industry standards.

Why Choose Us

Choosing MBC Tower for ceramic saddles ensures you receive: Exceptional Quality: Made with precision using the best materials available.
Tailored Solutions: Custom designs to meet specific project requirements. Customer-Centric Service: Dedicated support and guidance through the entire process. Industry Expertise: Years of experience and a deep understanding of industrial needs. Experience unmatched performance with MBC Tower ceramic saddles.